China Best Sales 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
 

ISO
NO.
ANSI
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE TRANS
PITCH
MIN.
STRENGTH
 AVG.
STRENGTH
WEIGHT
d L1 L2 H t/T
mm mm mm mm mm mm mm mm mm kgf kgf kg/m
*04C-2 *25-2 6.350 3.18 3.30 2.31 7.10 7.90 5.90 0.75 6.40 7.00 8.60 0.28
*06C-2 *36-2 9.525 4.77 5.08 3.58 11.10 12.30 9.00 1.27 10.13 15.80 20.00 0.69
08A-2 40-2 12.700 7.85 7.77 3.96 15.50 16.70 12.00 1.52 14.38 27.60 34.50 1.30
571A-2 50-2 15.875 9.40 10.16 5.08 19.30 20.70 15.00 2.00 18.11 43.60 59.50 2.08
012A-2 60-2 19.050 12.57 11.91 5.94 24.05 25.95 18.00 2.40 22.78 62.30 80.60 3.09
016A-2 80-2 25.400 15.75 15.88 7.92 30.75 33.15 23.50 3.20 29.29 111.20 134.80 5.29
571A-2 100-2 31.750 18.90 19.05 9.52 37.70 41.10 30.00 4.00 35.76 173.50 224.30 8.01
571A-2 120-2 38.100 25.22 22.23 11.10 47.75 51.05 35.80 4.90 45.44 249.10 326.40 11.84
571A-2 140-2 44.450 25.22 25.40 12.70 51.35 55.35 41.50 5.60 48.87 338.10 409.00 14.89
032A-2 160-2 50.800 31.55 28.58 14.27 61.35 65.05 48.00 6.40 58.55 444.80 556.80 20.26
036A-2 180-2 57.150 35.48 35.71 17.46 69.25 73.65 54.00 7.20 65.84 560.50 652.80 27.62
040A-2 200-2 63.500 37.85 39.68 19.84 75.35 79.65 59.60 8.00 71.55 693.90 921.60 33.64

 

Usage: Transmission Chain, Conveyor Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/4"~3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Customization:
Available

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roller chain

How do roller chains handle high torque loads?

Roller chains are designed to handle high torque loads effectively. Here’s a detailed answer to the question:

1. Robust Construction: Roller chains are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability. They are designed to withstand the forces generated by high torque loads without deformation or failure.

2. Load Distribution: Roller chains distribute the high torque load evenly across their links and pins. This even distribution helps prevent concentrated stress points and ensures that each link carries a portion of the load, reducing the risk of chain failure.

3. Fatigue Resistance: Roller chains are designed to resist fatigue caused by repeated stress cycles. They have sufficient strength and resilience to endure the high torque loads encountered during operation without experiencing premature wear or failure.

4. Proper Lubrication: Adequate lubrication is crucial for the smooth operation and longevity of roller chains under high torque loads. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated by the increased forces. Proper lubrication ensures that the chain operates efficiently and extends its lifespan.

5. Tensile Strength: Roller chains are engineered to have high tensile strength, which allows them to withstand the tension created by high torque loads. The tensile strength of the chain ensures that it can handle the pulling force exerted by the rotating sprockets without elongation or failure.

6. Sprocket Selection: The choice of sprockets also plays a significant role in handling high torque loads. Sprockets should be matched appropriately with the roller chain to ensure proper engagement and efficient power transmission. Selecting sprockets with the appropriate tooth profile, material, and design helps optimize the performance and longevity of the chain under high torque conditions.

Roller chains have been extensively used in applications that require the transmission of high torque, such as heavy machinery, industrial equipment, and automotive systems. Their robust construction, load distribution capabilities, fatigue resistance, proper lubrication, high tensile strength, and compatibility with well-designed sprockets make them reliable and efficient in handling high torque loads.

roller chain

What are the benefits of using a roller chain in material handling systems?

Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:

1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.

2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.

3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.

4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.

5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.

6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.

When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.

roller chain

How do you properly lubricate a roller chain?

Proper lubrication is crucial for the performance and longevity of a roller chain. Here’s a detailed answer to the question:

1. Clean the Chain: Before lubricating the roller chain, ensure that it is clean and free from dirt, debris, and old lubricant. Use a suitable cleaning agent or solvent to remove any contaminants.

2. Select the Right Lubricant: Choose a high-quality lubricant specifically designed for roller chains. Consider factors such as the operating conditions, load capacity, speed, and temperature range when selecting the lubricant. Consult the manufacturer’s recommendations for the appropriate lubricant type and viscosity.

3. Apply the Lubricant: Apply the lubricant evenly to the entire length of the roller chain. You can use a lubrication system, brush, or spray applicator for effective coverage. Ensure that the lubricant penetrates between the rollers and bushings, as well as the pins and inner plates.

4. Remove Excess Lubricant: After applying the lubricant, remove any excess oil or grease from the chain. Excessive lubrication can attract dirt and debris, leading to accelerated wear and chain failure. Wipe off any excess lubricant using a clean cloth.

5. Reapply Lubricant Regularly: Roller chains require regular lubrication to maintain optimal performance. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations. In general, lubrication should be done at regular intervals or when the chain shows signs of dryness or wear.

6. Monitor and Inspect: Regularly monitor the condition of the lubricated roller chain. Look for any signs of wear, rust, or inadequate lubrication. If necessary, reapply the lubricant or adjust the lubrication frequency based on the chain’s performance and operating conditions.

Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the life of the roller chain. Following the manufacturer’s recommendations and best practices for lubrication will help maintain the chain’s performance and prevent premature failure.

China Best Sales 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller Chain  China Best Sales 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller Chain
editor by CX 2023-08-05